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We offer a Prestige Series 600 Litre steam jacketed whiskey still.
Suitable for commercial production of whiskeys, brandies, and rums.
Includes:
Steam jacketed stainless steel kettle with a 150 gallon capacity
A copper column with four plates with a diameter of 8 inches
-level meter
-14″ clamp down manway
-1.5KW agitator
-4″ triclamp butterfly valve on the drain
-4 CIP spray balls in the column (one above each plate)
-1 CIP spray ball in the kettle
-8″ shotgun condenser
-Stainless proofing parrot
Dual Distillation Technology:
Copper Pot Boiler: The 316L stainless steel boiler with copper lining enhances flavor development by catalyzing sulfur compound removal, a critical step in whiskey and brandy production. Copper also ensures uniform heat distribution for gentle boiling.
Precision Control System:
PLC-based controller manages boiler temperature (electric/steam/gas heating), condenser cooling, and reflux rate, with touchscreen interfaces for custom distillation profiles. Real-time alcohol meter (e.g., DMA 5000) monitors ABV in real time.
High-Capacity Design:
Available in 200L to 5000L boiler capacities, with dual condenser systems (water-cooled and air-cooled) to handle high vapor loads. The still achieves distillation efficiencies up to 95% ABV for neutral spirits.
Safety and Compliance:
Equipped with pressure relief valves (set to 0.3 bar), overheat protection, and grounding kits for flammable vapors. Meets CE, ASME BPVC, and TTB (Alcohol and Tobacco Tax and Trade Bureau) standards for commercial use.
Easy Maintenance:
Quick-release unions on the column sections enable easy disassembly for cleaning, while the copper lining is electroplated for durability and resistance to acetic acid in brandy production.
Brandy Production: Distills wine, fruit mashes, or pomace, with the copper pot enhancing ester retention for complex aromas (e.g., Cognac, Armagnac).
Whiskey and Bourbon: Processes grain mashes (corn, barley, rye), with the hybrid design allowing controlled separation of congeners for smooth, aged spirits.
Vodka and Gin: Achieves high purity (96% ABV) via high reflux, ideal for neutral bases or gin distillation with botanical maceration in the column.
Rum and Tequila: Handles molasses, sugarcane juice, or agave nectar, with adjustable reflux to retain desirable rum esters or produce clean tequila spirits.
Q: Why use copper in the boiler for whiskey?
A: Copper reacts with sulfur compounds (e.g., hydrogen sulfide) produced during fermentation, converting them into harmless copper sulfides, which improves flavor and reduces harshness.
Q: Can the still be used for continuous distillation?
A: While primarily batch-style, optional feed pumps and reflux controllers enable semi-continuous operation for high-throughput facilities.
Q: How is the ethanol yield optimized for different spirits?
A: Adjust the reflux ratio: low reflux (1:1) for flavor-focused spirits (retain more congeners), high reflux (5:1+) for purity (strip out impurities).
Q: What cleaning method is recommended for copper components?
A: Use a mild citric acid solution (5%) to remove oxidation without damaging the copper layer, followed by rinsing with deionized water.
We offer a Prestige Series 600 Litre steam jacketed whiskey still.
Suitable for commercial production of whiskeys, brandies, and rums.
Includes:
Steam jacketed stainless steel kettle with a 150 gallon capacity
A copper column with four plates with a diameter of 8 inches
-level meter
-14″ clamp down manway
-1.5KW agitator
-4″ triclamp butterfly valve on the drain
-4 CIP spray balls in the column (one above each plate)
-1 CIP spray ball in the kettle
-8″ shotgun condenser
-Stainless proofing parrot
Dual Distillation Technology:
Copper Pot Boiler: The 316L stainless steel boiler with copper lining enhances flavor development by catalyzing sulfur compound removal, a critical step in whiskey and brandy production. Copper also ensures uniform heat distribution for gentle boiling.
Precision Control System:
PLC-based controller manages boiler temperature (electric/steam/gas heating), condenser cooling, and reflux rate, with touchscreen interfaces for custom distillation profiles. Real-time alcohol meter (e.g., DMA 5000) monitors ABV in real time.
High-Capacity Design:
Available in 200L to 5000L boiler capacities, with dual condenser systems (water-cooled and air-cooled) to handle high vapor loads. The still achieves distillation efficiencies up to 95% ABV for neutral spirits.
Safety and Compliance:
Equipped with pressure relief valves (set to 0.3 bar), overheat protection, and grounding kits for flammable vapors. Meets CE, ASME BPVC, and TTB (Alcohol and Tobacco Tax and Trade Bureau) standards for commercial use.
Easy Maintenance:
Quick-release unions on the column sections enable easy disassembly for cleaning, while the copper lining is electroplated for durability and resistance to acetic acid in brandy production.
Brandy Production: Distills wine, fruit mashes, or pomace, with the copper pot enhancing ester retention for complex aromas (e.g., Cognac, Armagnac).
Whiskey and Bourbon: Processes grain mashes (corn, barley, rye), with the hybrid design allowing controlled separation of congeners for smooth, aged spirits.
Vodka and Gin: Achieves high purity (96% ABV) via high reflux, ideal for neutral bases or gin distillation with botanical maceration in the column.
Rum and Tequila: Handles molasses, sugarcane juice, or agave nectar, with adjustable reflux to retain desirable rum esters or produce clean tequila spirits.
Q: Why use copper in the boiler for whiskey?
A: Copper reacts with sulfur compounds (e.g., hydrogen sulfide) produced during fermentation, converting them into harmless copper sulfides, which improves flavor and reduces harshness.
Q: Can the still be used for continuous distillation?
A: While primarily batch-style, optional feed pumps and reflux controllers enable semi-continuous operation for high-throughput facilities.
Q: How is the ethanol yield optimized for different spirits?
A: Adjust the reflux ratio: low reflux (1:1) for flavor-focused spirits (retain more congeners), high reflux (5:1+) for purity (strip out impurities).
Q: What cleaning method is recommended for copper components?
A: Use a mild citric acid solution (5%) to remove oxidation without damaging the copper layer, followed by rinsing with deionized water.
