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The Stainless Steel Cross Plate Heat Exchanger is a compact, high-performance device designed for efficient heat transfer between two fluids. It features a series of embossed stainless steel plates arranged in a cross-flow configuration, creating a large surface area for optimal thermal exchange while minimizing pressure drop. This design is ideal for both liquid-liquid and liquid-gas applications, offering superior corrosion resistance, easy maintenance, and space-saving benefits compared to traditional shell-and-tube heat exchangers.
Each plate is precision-engineered with a unique cross-corrugation pattern that promotes turbulent flow, enhancing heat transfer coefficients and reducing fouling. The plates are clamped together in a frame, with gaskets sealing the channels to prevent fluid mixing. The exchanger can be easily disassembled for cleaning or reconfiguration, allowing users to adjust the number of plates to meet changing process requirements.
High Heat Transfer Efficiency: The cross-flow design and embossed plate surfaces increase turbulence, achieving 传热 coefficients up to 8,000 W/(m²・K), significantly higher than shell-and-tube units.
Corrosion Resistance: Constructed from SS304, SS316L, or other alloy grades, ensuring durability in aggressive environments such as seawater, acidic solutions, or chloride-rich media.
Modular Design: Easily expandable or reconfigurable by adding/removing plates, making it suitable for applications with varying heat load requirements.
Low Pressure Drop: The optimized flow channels minimize energy loss, reducing pump requirements and operational costs.
Easy Maintenance: Fully disassemblable structure allows for thorough cleaning, the replacement of individual plates or gaskets, and inspection without specialized tools.
HVAC Systems: Cooling/heating of water, glycol, or refrigerant in commercial and industrial buildings, improving energy efficiency in chiller plants.
Food and Beverage: Pasteurization, cooling of beer/wine, and temperature control in dairy processing (e.g., milk pasteurization, cheese production).
Chemical Industry: Heat recovery in reactor cooling, solvent heating/cooling, and temperature control for chemical synthesis processes.
Marine and Offshore: Engine cooling, seawater desalination preheating, and thermal management in offshore platforms.
Renewable Energy: Heat exchange in geothermal systems, biomass boilers, and solar thermal applications.
Q: What is the maximum operating temperature and pressure for this exchanger?
A: Standard models handle up to 200°C and 25 bar, but high-temperature/high-pressure versions (using specialized gaskets and plate materials) are available upon request.
Q: How do I prevent fouling in the exchanger?
A: Regular CIP (using mild acids/alkalis), choosing the right plate corrugation for your fluid (to promote self-cleaning turbulence), and installing pre-filters for dirty fluids can minimize fouling.
Q: Can it be used for gas-gas heat exchange?
A: While primarily designed for liquid applications, gas-gas models with modified plate spacing and flow distributors are available for specific applications like air preheating.
Q: What is the lifespan of the gaskets?
A: Gaskets made from NBR, EPDM, or Viton typically last 3-5 years, depending on operating temperature, chemical compatibility, and cyclic loading.
The Stainless Steel Cross Plate Heat Exchanger is a compact, high-performance device designed for efficient heat transfer between two fluids. It features a series of embossed stainless steel plates arranged in a cross-flow configuration, creating a large surface area for optimal thermal exchange while minimizing pressure drop. This design is ideal for both liquid-liquid and liquid-gas applications, offering superior corrosion resistance, easy maintenance, and space-saving benefits compared to traditional shell-and-tube heat exchangers.
Each plate is precision-engineered with a unique cross-corrugation pattern that promotes turbulent flow, enhancing heat transfer coefficients and reducing fouling. The plates are clamped together in a frame, with gaskets sealing the channels to prevent fluid mixing. The exchanger can be easily disassembled for cleaning or reconfiguration, allowing users to adjust the number of plates to meet changing process requirements.
High Heat Transfer Efficiency: The cross-flow design and embossed plate surfaces increase turbulence, achieving 传热 coefficients up to 8,000 W/(m²・K), significantly higher than shell-and-tube units.
Corrosion Resistance: Constructed from SS304, SS316L, or other alloy grades, ensuring durability in aggressive environments such as seawater, acidic solutions, or chloride-rich media.
Modular Design: Easily expandable or reconfigurable by adding/removing plates, making it suitable for applications with varying heat load requirements.
Low Pressure Drop: The optimized flow channels minimize energy loss, reducing pump requirements and operational costs.
Easy Maintenance: Fully disassemblable structure allows for thorough cleaning, the replacement of individual plates or gaskets, and inspection without specialized tools.
HVAC Systems: Cooling/heating of water, glycol, or refrigerant in commercial and industrial buildings, improving energy efficiency in chiller plants.
Food and Beverage: Pasteurization, cooling of beer/wine, and temperature control in dairy processing (e.g., milk pasteurization, cheese production).
Chemical Industry: Heat recovery in reactor cooling, solvent heating/cooling, and temperature control for chemical synthesis processes.
Marine and Offshore: Engine cooling, seawater desalination preheating, and thermal management in offshore platforms.
Renewable Energy: Heat exchange in geothermal systems, biomass boilers, and solar thermal applications.
Q: What is the maximum operating temperature and pressure for this exchanger?
A: Standard models handle up to 200°C and 25 bar, but high-temperature/high-pressure versions (using specialized gaskets and plate materials) are available upon request.
Q: How do I prevent fouling in the exchanger?
A: Regular CIP (using mild acids/alkalis), choosing the right plate corrugation for your fluid (to promote self-cleaning turbulence), and installing pre-filters for dirty fluids can minimize fouling.
Q: Can it be used for gas-gas heat exchange?
A: While primarily designed for liquid applications, gas-gas models with modified plate spacing and flow distributors are available for specific applications like air preheating.
Q: What is the lifespan of the gaskets?
A: Gaskets made from NBR, EPDM, or Viton typically last 3-5 years, depending on operating temperature, chemical compatibility, and cyclic loading.
