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The Semi-automatical CIP (Clean-in-Place) Clean System is a versatile solution for maintaining hygiene in industrial processing equipment without disassembly. Designed for industries where contamination control is critical—such as food and beverage, pharmaceuticals, and cosmetics—the system uses a combination of recirculating cleaning solutions (detergents, sanitizers, and rinsing water) to remove residues, microorganisms, and debris from pipelines, tanks, heat exchangers, and other process components.
The semi-automatic design allows operators to initiate cleaning cycles through a control panel, which regulates pumps, valves, and temperature controls, while still requiring some manual intervention for solution preparation and system setup. This balance between automation and flexibility makes it suitable for smaller facilities or processes with varying cleaning requirements, ensuring consistent cleanliness while optimizing water, chemical, and energy usage.
Customizable Cleaning Cycles: Program up to 10 different cycles with adjustable parameters (temperature, flow rate, contact time) for different product lines or contamination levels.
Energy-Saving Design: Recovers and reuses rinse water for pre-rinsing, reducing water consumption by up to 40% compared to manual cleaning.
Safety Features: Interlocks to prevent operation during maintenance, overflow protection, and automatic shut-off for high/low temperatures or pressures.
Material Compatibility: Constructed with SS304/316L stainless steel contact parts, suitable for aggressive cleaning agents like caustic soda, nitric acid, or peracetic acid.
Data Logging: Optional PLC-based systems record cleaning parameters for regulatory compliance (FDA, EU GMP), facilitating traceability and audit preparation.
Dairy Plants: Cleaning of milk storage tanks, pasteurizers, and filling lines to prevent bacterial growth and product cross-contamination.
Breweries and Wineries: Sanitization of fermentation tanks, pipelines, and bottling equipment to maintain product purity and flavor consistency.
Pharmaceutical Facilities: Cleaning of reactor vessels, filtration systems, and API production lines to meet strict GMP standards.
Cosmetics Industry: Removal of emulsion residues from mixing tanks and homogenizers, ensuring no product buildup affects formulation quality.
Q: How long does a typical CIP cycle take?
A: Cycle time varies by application, but a standard three-step cycle (pre-rinse, wash, final rinse) takes 30-60 minutes. Sanitization steps may add an additional 15-30 minutes.
Q: Can the system be integrated with existing equipment?
A: Yes, our engineers design systems to fit your existing pipeline layout, with compatible connectors (Tri-Clamp, SMS, DIN) and control interfaces.
Q: What cleaning agents are recommended?
A: Alkaline detergents (for protein-based soils), acidic solutions (for mineral deposits), and sanitizers like peracetic acid or hypochlorite. We provide a compatibility guide based on your process residues.
Q: Is operator training required?
A: Yes, we offer comprehensive training on system operation, safety procedures, and basic troubleshooting to ensure optimal performance and compliance.
The Semi-automatical CIP (Clean-in-Place) Clean System is a versatile solution for maintaining hygiene in industrial processing equipment without disassembly. Designed for industries where contamination control is critical—such as food and beverage, pharmaceuticals, and cosmetics—the system uses a combination of recirculating cleaning solutions (detergents, sanitizers, and rinsing water) to remove residues, microorganisms, and debris from pipelines, tanks, heat exchangers, and other process components.
The semi-automatic design allows operators to initiate cleaning cycles through a control panel, which regulates pumps, valves, and temperature controls, while still requiring some manual intervention for solution preparation and system setup. This balance between automation and flexibility makes it suitable for smaller facilities or processes with varying cleaning requirements, ensuring consistent cleanliness while optimizing water, chemical, and energy usage.
Customizable Cleaning Cycles: Program up to 10 different cycles with adjustable parameters (temperature, flow rate, contact time) for different product lines or contamination levels.
Energy-Saving Design: Recovers and reuses rinse water for pre-rinsing, reducing water consumption by up to 40% compared to manual cleaning.
Safety Features: Interlocks to prevent operation during maintenance, overflow protection, and automatic shut-off for high/low temperatures or pressures.
Material Compatibility: Constructed with SS304/316L stainless steel contact parts, suitable for aggressive cleaning agents like caustic soda, nitric acid, or peracetic acid.
Data Logging: Optional PLC-based systems record cleaning parameters for regulatory compliance (FDA, EU GMP), facilitating traceability and audit preparation.
Dairy Plants: Cleaning of milk storage tanks, pasteurizers, and filling lines to prevent bacterial growth and product cross-contamination.
Breweries and Wineries: Sanitization of fermentation tanks, pipelines, and bottling equipment to maintain product purity and flavor consistency.
Pharmaceutical Facilities: Cleaning of reactor vessels, filtration systems, and API production lines to meet strict GMP standards.
Cosmetics Industry: Removal of emulsion residues from mixing tanks and homogenizers, ensuring no product buildup affects formulation quality.
Q: How long does a typical CIP cycle take?
A: Cycle time varies by application, but a standard three-step cycle (pre-rinse, wash, final rinse) takes 30-60 minutes. Sanitization steps may add an additional 15-30 minutes.
Q: Can the system be integrated with existing equipment?
A: Yes, our engineers design systems to fit your existing pipeline layout, with compatible connectors (Tri-Clamp, SMS, DIN) and control interfaces.
Q: What cleaning agents are recommended?
A: Alkaline detergents (for protein-based soils), acidic solutions (for mineral deposits), and sanitizers like peracetic acid or hypochlorite. We provide a compatibility guide based on your process residues.
Q: Is operator training required?
A: Yes, we offer comprehensive training on system operation, safety procedures, and basic troubleshooting to ensure optimal performance and compliance.
