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Three-Stage Emulsification Pump – Technical Description
A three-stage emulsification pump is a high-efficiency industrial emulsification device that achieves fine dispersion, homogenization, and emulsification of materials through a multi-stage rotor-stator structure. Below are its core features and technical specifications:
1. Working Principle
High-Speed Shear Mechanism: The motor drives the rotor at high speed (typically 3000 rpm), subjecting the material to intense mechanical shearing, centrifugal compression, and hydraulic friction between the rotor and stator, ensuring instant uniform dispersion of immiscible solid/liquid/gas phases.
Three-Stage Refinement: Three sets of rotor-stator combinations (coarse, medium, and fine teeth) progressively refine the material, resulting in a narrower particle size distribution and superior emulsification compared to single-stage pumps.
2. Structural Design
Modular Components: The working chamber contains 3 sets (12–18 layers) of rotor-stators, typically made of SUS304/316L stainless steel for corrosion resistance and easy disassembly.
Sealing System: Double mechanical seals prevent leakage, making it suitable for hygienic applications (e.g., pharmaceuticals, food).
Optional Features: Jacketed heating/cooling, variable frequency speed control, and automation interfaces.
3. Performance Advantages
High-Efficiency Continuous Production: Throughput ranges from 2.5–60 m³/h, ideal for inline continuous processing with no batch variation.
Wide Applicability: Handles materials with viscosities up to 10,000 cP, including high-viscosity fluids.
Low Energy Consumption & Noise: Optimized transmission design ensures smooth operation with 30% lower energy consumption than traditional equipment.
4. Applications
Fine Chemicals: Dispersion and emulsification of dyes, coatings, and adhesives.
Biopharmaceuticals: Homogenization of vaccines and ointments.
Food & Cosmetics: Production of dairy products and cosmetics.
Inline emulsifier pump features:
Rotor-Stator System:
2-6-layer dual interlocking structure (SS316L material)
Surface roughness ≤ 0.8µm
Mechanical seal
Double mechanical seal with cooling system
The Emulsifier Pump is used in various industries for emulsion production:
Cosmetics Industry: It is used to produce creams, lotions, shampoos, and other cosmetic products by emulsifying oil and water phases, along with other ingredients such as surfactants and additives.
Food and Beverage Industry: The pump is used to create emulsions such as mayonnaise, salad dressings, milk-based drinks, and food coatings. It ensures a smooth and stable emulsion, improving the texture and shelf-life of the products.
Pharmaceutical Industry: In pharmaceuticals, the Emulsifier Pump is used for manufacturing emulsions such as creams, lotions, and oral suspensions. The high-quality construction and hygiene standards make it suitable for processing pharmaceutical-grade products.
Chemical Industry: It is used for producing emulsions in paints, adhesives, and other chemical products, ensuring uniform mixing and stable formulations.
Three-Stage Emulsification Pump – Technical Description
A three-stage emulsification pump is a high-efficiency industrial emulsification device that achieves fine dispersion, homogenization, and emulsification of materials through a multi-stage rotor-stator structure. Below are its core features and technical specifications:
1. Working Principle
High-Speed Shear Mechanism: The motor drives the rotor at high speed (typically 3000 rpm), subjecting the material to intense mechanical shearing, centrifugal compression, and hydraulic friction between the rotor and stator, ensuring instant uniform dispersion of immiscible solid/liquid/gas phases.
Three-Stage Refinement: Three sets of rotor-stator combinations (coarse, medium, and fine teeth) progressively refine the material, resulting in a narrower particle size distribution and superior emulsification compared to single-stage pumps.
2. Structural Design
Modular Components: The working chamber contains 3 sets (12–18 layers) of rotor-stators, typically made of SUS304/316L stainless steel for corrosion resistance and easy disassembly.
Sealing System: Double mechanical seals prevent leakage, making it suitable for hygienic applications (e.g., pharmaceuticals, food).
Optional Features: Jacketed heating/cooling, variable frequency speed control, and automation interfaces.
3. Performance Advantages
High-Efficiency Continuous Production: Throughput ranges from 2.5–60 m³/h, ideal for inline continuous processing with no batch variation.
Wide Applicability: Handles materials with viscosities up to 10,000 cP, including high-viscosity fluids.
Low Energy Consumption & Noise: Optimized transmission design ensures smooth operation with 30% lower energy consumption than traditional equipment.
4. Applications
Fine Chemicals: Dispersion and emulsification of dyes, coatings, and adhesives.
Biopharmaceuticals: Homogenization of vaccines and ointments.
Food & Cosmetics: Production of dairy products and cosmetics.
Inline emulsifier pump features:
Rotor-Stator System:
2-6-layer dual interlocking structure (SS316L material)
Surface roughness ≤ 0.8µm
Mechanical seal
Double mechanical seal with cooling system
The Emulsifier Pump is used in various industries for emulsion production:
Cosmetics Industry: It is used to produce creams, lotions, shampoos, and other cosmetic products by emulsifying oil and water phases, along with other ingredients such as surfactants and additives.
Food and Beverage Industry: The pump is used to create emulsions such as mayonnaise, salad dressings, milk-based drinks, and food coatings. It ensures a smooth and stable emulsion, improving the texture and shelf-life of the products.
Pharmaceutical Industry: In pharmaceuticals, the Emulsifier Pump is used for manufacturing emulsions such as creams, lotions, and oral suspensions. The high-quality construction and hygiene standards make it suitable for processing pharmaceutical-grade products.
Chemical Industry: It is used for producing emulsions in paints, adhesives, and other chemical products, ensuring uniform mixing and stable formulations.
