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The Reflux Stills 4 Borosilicate Flute Column with Whiskey Helmet on 100L Boiler is a premium distillation system designed for crafting high-purity spirits, essential oils, and chemical compounds. Combining a 100L stainless steel boiler with a 4-section borosilicate glass flute column and a whiskey helmet condenser, this still offers exceptional control over the distillation process, enabling precise separation of volatile components. The glass column allows operators to visually monitor vapor flow and liquid reflux, while the whiskey helmet optimizes condensation for smooth, flavorful spirits like whiskey, vodka, or gin.
Borosilicate Glass Column: The 4-section (each 30cm) glass column with flute design increases surface area for vapor-liquid contact, enhancing reflux and purity. Glass construction provides clarity for process observation and chemical resistance to acidic distillates.
Whiskey Helmet Condenser: The uniquely shaped helmet directs condensate back into the column for increased reflux ratio, improving the separation of ethanol from congeners and water. This results in smoother, more flavorful spirits with reduced harshness.
Stainless Steel Boiler: The 100L boiler (316L stainless steel) features a heating jacket compatible with electric, steam, or glycol heating systems, with a maximum operating temperature of 180°C. A sight glass and thermometer monitor liquid levels and boiling point.
Adjustable Reflux Ratio: A 分流阀 allows operators to control the amount of condensate returned to the column (reflux ratio from 1:1 to 10:1), tailoring the distillation for different products—high reflux for purity (vodka) or low reflux for flavor (whiskey).
Safety and Compliance: Equipped with pressure relief valves, overheat protection, and grounding terminals, the still meets CE and UL standards for commercial distillation applications.
Spirits Production: Ideal for distilling whiskey, bourbon, rum, and gin, separating ethanol from fusel oils and achieving the desired flavor profile through controlled reflux.
Essential Oil Extraction: Distills plant materials to isolate aromatic compounds, with the glass column enabling visual monitoring of oil-water separation.
Chemical Purification: Used in labs and small-scale production for purifying solvents, separating isomers, or removing impurities from chemical mixtures.
Biofuel Production: Concentrates ethanol from fermentation broths, meeting fuel-grade purity requirements with high reflux operations.
Q: How much alcohol can be produced per batch?
A: A 100L batch of 10% ABV wash yields approximately 10-15L of 70-90% ABV spirit, depending on the reflux ratio and distillation efficiency.
Q: Can the flute column be extended for higher purity?
A: Yes, additional glass sections (up to 8 sections) can be added, though longer columns require more energy and increase residence time.
Q: What heating options are available for the boiler?
A: Electric elements (240V, 3kW), steam jackets (0.5-1 bar), or glycol loops (50-150°C) are available, with automatic temperature control via PID controllers.
Q: How is the whiskey helmet different from a standard condenser?
A: The helmet design creates a larger surface area for condensation and directs reflux evenly across the column, improving contact between vapor and liquid for better flavor extraction.
The Reflux Stills 4 Borosilicate Flute Column with Whiskey Helmet on 100L Boiler is a premium distillation system designed for crafting high-purity spirits, essential oils, and chemical compounds. Combining a 100L stainless steel boiler with a 4-section borosilicate glass flute column and a whiskey helmet condenser, this still offers exceptional control over the distillation process, enabling precise separation of volatile components. The glass column allows operators to visually monitor vapor flow and liquid reflux, while the whiskey helmet optimizes condensation for smooth, flavorful spirits like whiskey, vodka, or gin.
Borosilicate Glass Column: The 4-section (each 30cm) glass column with flute design increases surface area for vapor-liquid contact, enhancing reflux and purity. Glass construction provides clarity for process observation and chemical resistance to acidic distillates.
Whiskey Helmet Condenser: The uniquely shaped helmet directs condensate back into the column for increased reflux ratio, improving the separation of ethanol from congeners and water. This results in smoother, more flavorful spirits with reduced harshness.
Stainless Steel Boiler: The 100L boiler (316L stainless steel) features a heating jacket compatible with electric, steam, or glycol heating systems, with a maximum operating temperature of 180°C. A sight glass and thermometer monitor liquid levels and boiling point.
Adjustable Reflux Ratio: A 分流阀 allows operators to control the amount of condensate returned to the column (reflux ratio from 1:1 to 10:1), tailoring the distillation for different products—high reflux for purity (vodka) or low reflux for flavor (whiskey).
Safety and Compliance: Equipped with pressure relief valves, overheat protection, and grounding terminals, the still meets CE and UL standards for commercial distillation applications.
Spirits Production: Ideal for distilling whiskey, bourbon, rum, and gin, separating ethanol from fusel oils and achieving the desired flavor profile through controlled reflux.
Essential Oil Extraction: Distills plant materials to isolate aromatic compounds, with the glass column enabling visual monitoring of oil-water separation.
Chemical Purification: Used in labs and small-scale production for purifying solvents, separating isomers, or removing impurities from chemical mixtures.
Biofuel Production: Concentrates ethanol from fermentation broths, meeting fuel-grade purity requirements with high reflux operations.
Q: How much alcohol can be produced per batch?
A: A 100L batch of 10% ABV wash yields approximately 10-15L of 70-90% ABV spirit, depending on the reflux ratio and distillation efficiency.
Q: Can the flute column be extended for higher purity?
A: Yes, additional glass sections (up to 8 sections) can be added, though longer columns require more energy and increase residence time.
Q: What heating options are available for the boiler?
A: Electric elements (240V, 3kW), steam jackets (0.5-1 bar), or glycol loops (50-150°C) are available, with automatic temperature control via PID controllers.
Q: How is the whiskey helmet different from a standard condenser?
A: The helmet design creates a larger surface area for condensation and directs reflux evenly across the column, improving contact between vapor and liquid for better flavor extraction.
