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Overview
Vacuum Lifting Emulsification Tank Technical Description
1. Core Structure & Working Principle
Closed Vacuum System: A vacuum pump extracts air from the tank to emulsify materials in an oxygen-free environment, preventing bubble formation and enhancing product gloss and stability.
Dual-Stage Agitation Design:
High-Shear Emulsifier Head: Adjustable speed (0–3000 RPM, variable frequency control) for micron/nano-level particle refinement.
Slow-Speed Wall Scraper: PTFE blades maintain contact with the tank wall to eliminate residue and ensure homogeneous mixing.
Temperature Control Module: Jacket for steam/thermal oil/cooling water circulation with spiral baffles for precise control (±1°C).
2. Key Performance Advantages
Hygienic Design: Mirror-polished surfaces (Ra ≤ 0.4μm), CIP-cleaning compatible, compliant with GMP standards.
Multi-Function Integration: Optional nitrogen protection, real-time pH monitoring, and vacuum feeding systems for high-viscosity materials (e.g., cosmetic bases).
Safety Features: Vacuum pressure relief valves and emergency stop buttons to prevent overpressure or overheating.
3. Typical Applications
Cosmetics: Production of creams/emulsions to avoid oxidation and extend shelf life.
Food/Pharma: Homogenization of heat-sensitive ingredients (e.g., collagen).
Chemicals: Dispersion of nano-pigments for improved product uniformity.
4. Selection Guidelines
Capacity: Lab-scale (10–100L) to industrial-scale (≥1000L) options.
Material: 316L stainless steel recommended for highly corrosive media.
Certifications: Explosion-proof/ATEX certifications available for flammable environments.
For customized solutions, provide process parameters (e.g., viscosity, output) for tailored configurations.
Overview
Vacuum Lifting Emulsification Tank Technical Description
1. Core Structure & Working Principle
Closed Vacuum System: A vacuum pump extracts air from the tank to emulsify materials in an oxygen-free environment, preventing bubble formation and enhancing product gloss and stability.
Dual-Stage Agitation Design:
High-Shear Emulsifier Head: Adjustable speed (0–3000 RPM, variable frequency control) for micron/nano-level particle refinement.
Slow-Speed Wall Scraper: PTFE blades maintain contact with the tank wall to eliminate residue and ensure homogeneous mixing.
Temperature Control Module: Jacket for steam/thermal oil/cooling water circulation with spiral baffles for precise control (±1°C).
2. Key Performance Advantages
Hygienic Design: Mirror-polished surfaces (Ra ≤ 0.4μm), CIP-cleaning compatible, compliant with GMP standards.
Multi-Function Integration: Optional nitrogen protection, real-time pH monitoring, and vacuum feeding systems for high-viscosity materials (e.g., cosmetic bases).
Safety Features: Vacuum pressure relief valves and emergency stop buttons to prevent overpressure or overheating.
3. Typical Applications
Cosmetics: Production of creams/emulsions to avoid oxidation and extend shelf life.
Food/Pharma: Homogenization of heat-sensitive ingredients (e.g., collagen).
Chemicals: Dispersion of nano-pigments for improved product uniformity.
4. Selection Guidelines
Capacity: Lab-scale (10–100L) to industrial-scale (≥1000L) options.
Material: 316L stainless steel recommended for highly corrosive media.
Certifications: Explosion-proof/ATEX certifications available for flammable environments.
For customized solutions, provide process parameters (e.g., viscosity, output) for tailored configurations.
