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Emulsification Pump with Funnel Circulation System – Technical Description
1. System Composition & Working Principle:
Funnel Feeding Device: Acts as a temporary storage container, feeding material into the pump inlet via gravity or assisted conveying.
Three-Stage Emulsification Pump: Utilizes high-speed rotor-stator assemblies (typically 3 sets, 12–18 layers) to progressively refine particles to micron-scale, forming stable emulsions.
Recirculation Loop: The outlet pipeline returns processed material to the funnel, creating a closed-loop system for repeated homogenization.
2. Typical Process Configurations
Option 1 (Basic Recirculation):Funnel outlet → Pump inlet
Pump outlet → Recirculation pipe → Funnel (continuous loop)
A branch valve on the pipe allows final discharge.
Option 2 (Enhanced Mixing): Integrates an in-funnel agitator (e.g., dispersing head) to synergize with the pump for higherefficiency.
3. Technical Advantages
Superior Homogenization: Recirculation narrows particle size distribution, even for high-viscosity fluids (≤10,000 cP).
Adaptive Control: Supports variable frequency speed adjustment (50–300 rpm) and jacketed temperature control for diverse process needs.
Hygienic Design: Full stainless steel construction (SUS304/316L), GMP-compliant, and CIP-capable.
4. Applications
R&D Labs: Small-batch processing (e.g., 0.5 L/min) for cosmetics or pharmaceutical formulations.
Industrial Production: Large-scale continuous emulsification (up to 25 m³/h) for coatings or food additives.
Note: System design must align with material properties (e.g., pipeline-type three-stage pump selection) and piping sealing methods.
Emulsification Pump with Funnel Circulation System – Technical Description
1. System Composition & Working Principle:
Funnel Feeding Device: Acts as a temporary storage container, feeding material into the pump inlet via gravity or assisted conveying.
Three-Stage Emulsification Pump: Utilizes high-speed rotor-stator assemblies (typically 3 sets, 12–18 layers) to progressively refine particles to micron-scale, forming stable emulsions.
Recirculation Loop: The outlet pipeline returns processed material to the funnel, creating a closed-loop system for repeated homogenization.
2. Typical Process Configurations
Option 1 (Basic Recirculation):Funnel outlet → Pump inlet
Pump outlet → Recirculation pipe → Funnel (continuous loop)
A branch valve on the pipe allows final discharge.
Option 2 (Enhanced Mixing): Integrates an in-funnel agitator (e.g., dispersing head) to synergize with the pump for higherefficiency.
3. Technical Advantages
Superior Homogenization: Recirculation narrows particle size distribution, even for high-viscosity fluids (≤10,000 cP).
Adaptive Control: Supports variable frequency speed adjustment (50–300 rpm) and jacketed temperature control for diverse process needs.
Hygienic Design: Full stainless steel construction (SUS304/316L), GMP-compliant, and CIP-capable.
4. Applications
R&D Labs: Small-batch processing (e.g., 0.5 L/min) for cosmetics or pharmaceutical formulations.
Industrial Production: Large-scale continuous emulsification (up to 25 m³/h) for coatings or food additives.
Note: System design must align with material properties (e.g., pipeline-type three-stage pump selection) and piping sealing methods.
