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The Emulsifier Pump features a compact and robust design, with a stator and rotor assembly that creates a high-speed shearing action. The pump can be installed directly into the production line for continuous processing or used in batch operations. It is constructed with high-quality materials such as stainless steel, which is resistant to corrosion and meets strict hygiene standards, making it suitable for applications where product purity is critical.
High-Speed Shearing Action: The rotor spins at high speeds, typically between 3,000 and 10,000 RPM, creating intense shear forces that break down the liquid droplets into very fine sizes, usually in the range of 1 to 10 microns. This results in a stable and homogeneous emulsion.
Multiple Stator-Rotor Configurations: The pump can be equipped with different stator and rotor designs, such as single-stage, two-stage, or three-stage, to achieve different levels of emulsification. This allows for flexibility in processing different types of liquids and achieving the desired emulsion quality.
Stainless Steel Construction: Made from food-grade or pharmaceutical-grade stainless steel, the Emulsifier Pump is durable, easy to clean, and resistant to corrosion from aggressive chemicals. The interior surfaces are polished to a smooth finish to prevent the accumulation of residues.
Energy-Efficient Operation: Despite its high-performance capabilities, the pump is designed to be energy-efficient, consuming less power compared to traditional emulsification methods such as batch mixers. This helps to reduce operating costs and environmental impact.
Easy to Install and Maintain: The pump can be easily integrated into existing production lines, and its modular design allows for quick and easy replacement of wear parts such as the stator and rotor. Regular maintenance is minimal, ensuring high uptime and productivity.
The Emulsifier Pump is used in various industries for emulsion production:
Cosmetics Industry: It is used to produce creams, lotions, shampoos, and other cosmetic products by emulsifying oil and water phases, along with other ingredients such as surfactants and additives.
Food and Beverage Industry: The pump is used to create emulsions such as mayonnaise, salad dressings, milk-based drinks, and food coatings. It ensures a smooth and stable emulsion, improving the texture and shelf-life of the products.
Pharmaceutical Industry: In pharmaceuticals, the Emulsifier Pump is used for manufacturing emulsions such as creams, lotions, and oral suspensions. The high-quality construction and hygiene standards make it suitable for processing pharmaceutical-grade products.
Chemical Industry: It is used for producing emulsions in paints, adhesives, and other chemical products, ensuring uniform mixing and stable formulations.
Q: What is the maximum viscosity of the liquid that the pump can handle?
A: The maximum viscosity depends on the model and the stator-rotor configuration. Generally, the pump can handle viscosities up to 10,000 cP, but for higher viscosities, a customized design may be required.
Q: How long does it take to emulsify a batch of liquid?
A: The emulsification time varies depending on the type of liquids, their viscosities, the desired particle size, and the pump's configuration. Typically, it can range from a few seconds for continuous processing to several minutes for batch operations.
Q: Can the pump be used for hot or cold liquids?
A: Yes, the Emulsifier Pump can be used for liquids at different temperatures, as long as they are within the material's temperature resistance range. Stainless steel components can typically withstand temperatures up to 200°C.
Q: Is the pump suitable for sterile applications?
A: Yes, for sterile applications such as in the pharmaceutical and food industries, the pump can be designed with sterile connections, polished interiors, and materials that meet FDA or EU GMP standards. A clean-in-place (CIP) and steam-in-place (SIP) system can also be integrated for easy sterilization.
The Emulsifier Pump features a compact and robust design, with a stator and rotor assembly that creates a high-speed shearing action. The pump can be installed directly into the production line for continuous processing or used in batch operations. It is constructed with high-quality materials such as stainless steel, which is resistant to corrosion and meets strict hygiene standards, making it suitable for applications where product purity is critical.
High-Speed Shearing Action: The rotor spins at high speeds, typically between 3,000 and 10,000 RPM, creating intense shear forces that break down the liquid droplets into very fine sizes, usually in the range of 1 to 10 microns. This results in a stable and homogeneous emulsion.
Multiple Stator-Rotor Configurations: The pump can be equipped with different stator and rotor designs, such as single-stage, two-stage, or three-stage, to achieve different levels of emulsification. This allows for flexibility in processing different types of liquids and achieving the desired emulsion quality.
Stainless Steel Construction: Made from food-grade or pharmaceutical-grade stainless steel, the Emulsifier Pump is durable, easy to clean, and resistant to corrosion from aggressive chemicals. The interior surfaces are polished to a smooth finish to prevent the accumulation of residues.
Energy-Efficient Operation: Despite its high-performance capabilities, the pump is designed to be energy-efficient, consuming less power compared to traditional emulsification methods such as batch mixers. This helps to reduce operating costs and environmental impact.
Easy to Install and Maintain: The pump can be easily integrated into existing production lines, and its modular design allows for quick and easy replacement of wear parts such as the stator and rotor. Regular maintenance is minimal, ensuring high uptime and productivity.
The Emulsifier Pump is used in various industries for emulsion production:
Cosmetics Industry: It is used to produce creams, lotions, shampoos, and other cosmetic products by emulsifying oil and water phases, along with other ingredients such as surfactants and additives.
Food and Beverage Industry: The pump is used to create emulsions such as mayonnaise, salad dressings, milk-based drinks, and food coatings. It ensures a smooth and stable emulsion, improving the texture and shelf-life of the products.
Pharmaceutical Industry: In pharmaceuticals, the Emulsifier Pump is used for manufacturing emulsions such as creams, lotions, and oral suspensions. The high-quality construction and hygiene standards make it suitable for processing pharmaceutical-grade products.
Chemical Industry: It is used for producing emulsions in paints, adhesives, and other chemical products, ensuring uniform mixing and stable formulations.
Q: What is the maximum viscosity of the liquid that the pump can handle?
A: The maximum viscosity depends on the model and the stator-rotor configuration. Generally, the pump can handle viscosities up to 10,000 cP, but for higher viscosities, a customized design may be required.
Q: How long does it take to emulsify a batch of liquid?
A: The emulsification time varies depending on the type of liquids, their viscosities, the desired particle size, and the pump's configuration. Typically, it can range from a few seconds for continuous processing to several minutes for batch operations.
Q: Can the pump be used for hot or cold liquids?
A: Yes, the Emulsifier Pump can be used for liquids at different temperatures, as long as they are within the material's temperature resistance range. Stainless steel components can typically withstand temperatures up to 200°C.
Q: Is the pump suitable for sterile applications?
A: Yes, for sterile applications such as in the pharmaceutical and food industries, the pump can be designed with sterile connections, polished interiors, and materials that meet FDA or EU GMP standards. A clean-in-place (CIP) and steam-in-place (SIP) system can also be integrated for easy sterilization.
