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Built for fast, repeatable emulsions and dispersions in demanding production environments
Electrical lifting system adapts one mixer to multiple tank heights and batch sizes
High-shear rotor–stator action helps eliminate powder “fish-eyes,” lumps, and unstable separation
Stepless speed control supports multi-stage recipes, from wetting-in to final homogenization
Designed for B2B users who need shorter batch cycles, cleaner changeovers, and consistent texture
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Every plant has “that one batch” that never feels the same twice: a lotion that turns slightly grainy, a shampoo that traps micro-bubbles, a coating that won’t hold a uniform gloss, or a slurry that refuses to keep powders suspended. The Electrical Lifting movable High Shear Mixer is built for the moment you want those problems to stop being mysteries and start being controllable.
At the heart of the system is a high-speed rotor–stator shear mechanism that pulls material through tight clearances, creating intense mixing zones that quickly break down agglomerates. You’ll hear the clean, steady whir of the head as it draws product into a smooth circulation, and you’ll see the surface change—less ripple, fewer floating clumps, a more uniform sheen. The electrical lifting device brings the mixing head precisely where it needs to be, letting you work across different tank sizes without improvising stands or re-rigging your line. The result is a more predictable process, a more polished final appearance, and a production rhythm that feels calmer because it’s repeatable.
High-shear rotor–stator performance up to 10,000 RPM
Fast breakdown of lumps and rapid dispersion of solids into liquids helps you reach a stable, uniform texture sooner, especially when powders tend to float, clump, or hydrate unevenly.
Electrical lifting system for flexible vessel compatibility
The mixer head and motor can be raised or lowered via electric actuator for easier loading, unloading, positioning, and cleaning. Typical lifting range is 500 mm to 2000 mm depending on model.
Variable speed control with frequency drive
Stepless adjustment lets operators match shear intensity to each recipe stage—gentle incorporation first, then higher shear for fine emulsions and homogenization.
Robust construction for industrial duty
Frame options include stainless steel or carbon steel with anti-corrosive coatings. Rotor–stator components are available in premium alloys for durability in abrasive or corrosive services.
Built-in safety mindset for real workshops
Emergency stop, overload protection, and interlocks designed to prevent operation while the lifting system is in motion help reduce operator risk and protect equipment.
This mixer is used wherever product appearance, mouthfeel/skinfeel, stability, and batch-to-batch repeatability matter. It supports both batch and continuous workflows, and it is especially valuable when your materials include powders, thickening agents, emulsifiers, or immiscible phases.
Common application examples include:
Personal care and home care: lotions, creams, shampoos, hand soap, detergents, conditioners
Food and beverage: mayonnaise-style emulsions, dressings, protein blends, flavored syrups, stabilizer dispersions
Paints and coatings: pigment wetting and dispersion, resin blends, viscosity-controlled mixes with consistent gloss
Pharmaceutical and laboratory: suspensions, ointment bases, liquid formulations requiring uniform distribution
General chemical processing: adhesives, sealants, polymer solutions where high shear improves uniformity
For B2B buyers, the value is not only “mixing,” but fewer rejects, fewer reworks, and a more confident handover from R&D to production.
High shear matters because it changes what the operator sees and what the customer feels. When the rotor–stator pulls material through high-energy zones, it helps convert stubborn clumps into a smoother dispersion and drives oil and water phases into finer emulsions. That often translates into:
Faster wetting-in of powders, less surface floating, fewer undissolved “eyes”
Improved stability: reduced separation over time, more uniform viscosity from top to bottom
Better finish: smoother appearance, more even gloss in coatings, more refined texture in creams
Shorter mixing cycles compared with low-shear mixers for many recipes
As a practical benchmark, many applications can reach homogeneity in about 5–15 minutes, depending on viscosity, batch size, and formulation. That time savings becomes meaningful when you run multiple batches per shift and want more predictable throughput without compromising the final feel of the product.
The system is engineered as a practical production tool rather than a lab-only device. It combines a stable frame, a high-shear head, and an electrical lifting mechanism so operators can position the mixer accurately and repeatably.
Key components typically include:
High-shear rotor–stator mixing head designed for rapid dispersion and emulsification
Electric actuator lifting system enabling vertical travel for different vessel heights and process needs
Drive system and control cabinet supporting frequency-driven variable speed operation
Frame options designed for workshop use, with materials chosen based on corrosion and hygiene requirements
Safety elements such as emergency stop and overload protection aligned with daily production realities
This design is especially useful in facilities that run multiple products on shared vessels. Instead of dedicating one mixer to one tank height, electrical lifting helps one unit serve more setups with less downtime.
Choosing a high shear mixer is less about “biggest motor” and more about matching shear intensity and geometry to your formulation. For a reliable purchase decision, consider:
Batch volume and vessel range
This mixer is designed to work with vessels from 50 liters up to 5000 liters depending on model and lifting capacity. Define your smallest and largest batches so the lifting travel and working depth fit.
Viscosity and material behavior
Powders that swell or hydrate quickly may need staged speed ramps. Thick emulsions may require higher shear early, then controlled finishing to manage temperature rise and air entrainment.
Target quality outcomes
If you need finer emulsion, smoother texture, or faster pigment dispersion, prioritize rotor–stator configuration and maximum usable shear rather than only nominal speed.
Utilities and site requirements
Confirm available power supply, installation space, and cleaning procedure. If your process is sensitive to air, plan for vacuum integration or a closed vessel setup.
If you share your formula type, viscosity range, and batch size, a proper selection can be made around head geometry, lift travel, and operating speed range.
Good mixing is repeatable mixing. Variable speed control via frequency drive allows recipe-style operation: start slow to wet-in powders and avoid dusting or splashing, then increase speed to apply high shear when needed. This makes it easier to standardize production across shifts and reduce operator-to-operator variation.
Integration options and workflow considerations:
Batch process: ideal for multi-product lines, frequent changeovers, and controlled recipe steps
Continuous process: applicable when feeding and discharge are designed around a stable flow and consistent shear exposure
Vacuum compatibility: the mixer can be integrated with vacuum chambers to help prevent air entrapment—useful for paints, foams, and cosmetic textures where trapped air affects appearance and density
Documentation and support: selection guidance based on viscosity, desired particle size, and throughput helps reduce trial-and-error
The goal is a process that feels calm: clear steps, controlled speeds, predictable outcomes, and fewer surprises.
High shear equipment must respect the reality of busy workshops. This mixer includes practical safety features designed to protect both people and equipment:
Emergency stop for immediate shutdown in abnormal situations
Overload protection to reduce risk of motor damage under unexpected load spikes
Interlocks intended to prevent operation while the lifting system is in motion, supporting safer positioning and adjustment
From an operator perspective, electrical lifting also reduces strain and awkward handling. Instead of manual repositioning, the head moves smoothly along a guided path, making setup more precise and reducing the chance of accidental contact with the vessel rim or internal fittings. For B2B buyers, these details matter because safer equipment reduces downtime, training burden, and incident risk.
In production, the mixer that cleans faster often wins—especially when you run multiple SKUs. Electrical lifting makes it easier to raise the head for access, helping operators rinse, wipe, or perform more thorough cleaning between batches. Rotor–stator systems also benefit from routine inspection because the working surfaces experience wear when processing abrasive powders or high-solids mixes.
Recommended maintenance considerations:
Establish a cleaning routine based on product stickiness and hygiene requirements
Inspect rotor–stator components for wear if processing abrasive or corrosive materials
Verify electrical lifting motion remains smooth and aligned, and keep moving parts clean
Keep critical spares aligned with your production schedule to avoid extended downtime
A reliability-focused approach means fewer performance “drifts” over time and more stable batch quality as the equipment ages.
Different industries demand different build choices. This mixer can be configured to better fit your plant’s materials, hygiene rules, and process constraints.
Common configuration directions include:
Material choices: stainless steel or carbon steel frame with anti-corrosive coatings; rotor–stator components available in premium alloys for harsher media
Lifting travel and capacity: typical 500–2000 mm lifting range depending on model, selected around your vessel heights
Process integration: batch or continuous setup, and compatibility with vacuum systems when needed
Speed strategy: frequency-drive control enabling staged recipes and consistent repeatability across operators
If your products are sensitive to air, shear heating, or cross-contamination, specify those constraints early so the configuration supports your quality targets without adding complexity later.
| Item | Specification |
|---|---|
| Product name | Electrical Lifting movable High Shear Mixer |
| Mixing mechanism | High-shear rotor–stator |
| Maximum rotor–stator speed | Up to 10,000 RPM |
| Speed control | Variable speed, frequency drive, stepless adjustment |
| Lifting system | Electric actuator lifting |
| Typical lifting range | 500 mm to 2000 mm, depending on model |
| Compatible vessel size | 50 L to 5000 L, depending on model and lifting capacity |
| Frame construction | Stainless steel or carbon steel with anti-corrosive coatings |
| Rotor–stator material options | Premium alloys available for abrasive/corrosive environments |
| Safety features | Emergency stop, overload protection, interlocks to prevent operation during lifting motion |
| Typical mixing time | Many products reach homogeneity in 5–15 minutes, recipe-dependent |
| Process compatibility | Batch or continuous; can be integrated with vacuum systems |
B2B buyers don’t only buy a machine—they buy fewer production headaches. We focus on the parts that make day-to-day operations smoother: selection support that matches your product behavior, configurations that suit your vessels and utilities, and a design that prioritizes both mixing results and practical access for cleaning. We understand that “it works in a demo” is not the same as “it works on Monday morning with a new operator.”
What you can expect:
Application-oriented guidance: viscosity, throughput, and quality target driven recommendations
Build choices that reflect real environments: corrosion considerations, abrasion, and hygiene needs
Repeatability focus: variable speed control for recipe-style operation and consistent outcomes
Support that respects your timeline: structured communication for specifications, shipment, and commissioning planning
If your goal is stable texture, consistent appearance, and predictable batch cycles, this mixer is designed to support that goal with less trial-and-error.
Q1: How fast can I expect the mixer to achieve a uniform batch?
Many applications can reach homogeneity in about 5–15 minutes. Actual time depends on batch size, viscosity, powder behavior, and the recipe’s speed profile.
Q2: Can this mixer handle different tank sizes in the same workshop?
Yes. The electrical lifting system is designed to raise and lower the mixing head so one unit can adapt to different vessel heights. Typical lifting range is 500–2000 mm depending on model.
Q3: Is it possible to reduce air entrapment for products that foam or trap bubbles?
Yes. The mixer can be integrated with vacuum chambers to help prevent air entrainment, which is especially useful for paints, foams, and cosmetic textures.
Q4: What batch sizes can it work with?
The mixer is designed for vessels from 50 L up to 5000 L depending on model and lifting capacity. Provide your minimum and maximum batch volumes for proper selection.
Q5: How do I choose the right rotor–stator configuration?
Selection should be based on viscosity, desired particle size or emulsion fineness, and throughput. A brief description of your material and target outcome is usually enough to recommend a suitable configuration.
Every plant has “that one batch” that never feels the same twice: a lotion that turns slightly grainy, a shampoo that traps micro-bubbles, a coating that won’t hold a uniform gloss, or a slurry that refuses to keep powders suspended. The Electrical Lifting movable High Shear Mixer is built for the moment you want those problems to stop being mysteries and start being controllable.
At the heart of the system is a high-speed rotor–stator shear mechanism that pulls material through tight clearances, creating intense mixing zones that quickly break down agglomerates. You’ll hear the clean, steady whir of the head as it draws product into a smooth circulation, and you’ll see the surface change—less ripple, fewer floating clumps, a more uniform sheen. The electrical lifting device brings the mixing head precisely where it needs to be, letting you work across different tank sizes without improvising stands or re-rigging your line. The result is a more predictable process, a more polished final appearance, and a production rhythm that feels calmer because it’s repeatable.
High-shear rotor–stator performance up to 10,000 RPM
Fast breakdown of lumps and rapid dispersion of solids into liquids helps you reach a stable, uniform texture sooner, especially when powders tend to float, clump, or hydrate unevenly.
Electrical lifting system for flexible vessel compatibility
The mixer head and motor can be raised or lowered via electric actuator for easier loading, unloading, positioning, and cleaning. Typical lifting range is 500 mm to 2000 mm depending on model.
Variable speed control with frequency drive
Stepless adjustment lets operators match shear intensity to each recipe stage—gentle incorporation first, then higher shear for fine emulsions and homogenization.
Robust construction for industrial duty
Frame options include stainless steel or carbon steel with anti-corrosive coatings. Rotor–stator components are available in premium alloys for durability in abrasive or corrosive services.
Built-in safety mindset for real workshops
Emergency stop, overload protection, and interlocks designed to prevent operation while the lifting system is in motion help reduce operator risk and protect equipment.
This mixer is used wherever product appearance, mouthfeel/skinfeel, stability, and batch-to-batch repeatability matter. It supports both batch and continuous workflows, and it is especially valuable when your materials include powders, thickening agents, emulsifiers, or immiscible phases.
Common application examples include:
Personal care and home care: lotions, creams, shampoos, hand soap, detergents, conditioners
Food and beverage: mayonnaise-style emulsions, dressings, protein blends, flavored syrups, stabilizer dispersions
Paints and coatings: pigment wetting and dispersion, resin blends, viscosity-controlled mixes with consistent gloss
Pharmaceutical and laboratory: suspensions, ointment bases, liquid formulations requiring uniform distribution
General chemical processing: adhesives, sealants, polymer solutions where high shear improves uniformity
For B2B buyers, the value is not only “mixing,” but fewer rejects, fewer reworks, and a more confident handover from R&D to production.
High shear matters because it changes what the operator sees and what the customer feels. When the rotor–stator pulls material through high-energy zones, it helps convert stubborn clumps into a smoother dispersion and drives oil and water phases into finer emulsions. That often translates into:
Faster wetting-in of powders, less surface floating, fewer undissolved “eyes”
Improved stability: reduced separation over time, more uniform viscosity from top to bottom
Better finish: smoother appearance, more even gloss in coatings, more refined texture in creams
Shorter mixing cycles compared with low-shear mixers for many recipes
As a practical benchmark, many applications can reach homogeneity in about 5–15 minutes, depending on viscosity, batch size, and formulation. That time savings becomes meaningful when you run multiple batches per shift and want more predictable throughput without compromising the final feel of the product.
The system is engineered as a practical production tool rather than a lab-only device. It combines a stable frame, a high-shear head, and an electrical lifting mechanism so operators can position the mixer accurately and repeatably.
Key components typically include:
High-shear rotor–stator mixing head designed for rapid dispersion and emulsification
Electric actuator lifting system enabling vertical travel for different vessel heights and process needs
Drive system and control cabinet supporting frequency-driven variable speed operation
Frame options designed for workshop use, with materials chosen based on corrosion and hygiene requirements
Safety elements such as emergency stop and overload protection aligned with daily production realities
This design is especially useful in facilities that run multiple products on shared vessels. Instead of dedicating one mixer to one tank height, electrical lifting helps one unit serve more setups with less downtime.
Choosing a high shear mixer is less about “biggest motor” and more about matching shear intensity and geometry to your formulation. For a reliable purchase decision, consider:
Batch volume and vessel range
This mixer is designed to work with vessels from 50 liters up to 5000 liters depending on model and lifting capacity. Define your smallest and largest batches so the lifting travel and working depth fit.
Viscosity and material behavior
Powders that swell or hydrate quickly may need staged speed ramps. Thick emulsions may require higher shear early, then controlled finishing to manage temperature rise and air entrainment.
Target quality outcomes
If you need finer emulsion, smoother texture, or faster pigment dispersion, prioritize rotor–stator configuration and maximum usable shear rather than only nominal speed.
Utilities and site requirements
Confirm available power supply, installation space, and cleaning procedure. If your process is sensitive to air, plan for vacuum integration or a closed vessel setup.
If you share your formula type, viscosity range, and batch size, a proper selection can be made around head geometry, lift travel, and operating speed range.
Good mixing is repeatable mixing. Variable speed control via frequency drive allows recipe-style operation: start slow to wet-in powders and avoid dusting or splashing, then increase speed to apply high shear when needed. This makes it easier to standardize production across shifts and reduce operator-to-operator variation.
Integration options and workflow considerations:
Batch process: ideal for multi-product lines, frequent changeovers, and controlled recipe steps
Continuous process: applicable when feeding and discharge are designed around a stable flow and consistent shear exposure
Vacuum compatibility: the mixer can be integrated with vacuum chambers to help prevent air entrapment—useful for paints, foams, and cosmetic textures where trapped air affects appearance and density
Documentation and support: selection guidance based on viscosity, desired particle size, and throughput helps reduce trial-and-error
The goal is a process that feels calm: clear steps, controlled speeds, predictable outcomes, and fewer surprises.
High shear equipment must respect the reality of busy workshops. This mixer includes practical safety features designed to protect both people and equipment:
Emergency stop for immediate shutdown in abnormal situations
Overload protection to reduce risk of motor damage under unexpected load spikes
Interlocks intended to prevent operation while the lifting system is in motion, supporting safer positioning and adjustment
From an operator perspective, electrical lifting also reduces strain and awkward handling. Instead of manual repositioning, the head moves smoothly along a guided path, making setup more precise and reducing the chance of accidental contact with the vessel rim or internal fittings. For B2B buyers, these details matter because safer equipment reduces downtime, training burden, and incident risk.
In production, the mixer that cleans faster often wins—especially when you run multiple SKUs. Electrical lifting makes it easier to raise the head for access, helping operators rinse, wipe, or perform more thorough cleaning between batches. Rotor–stator systems also benefit from routine inspection because the working surfaces experience wear when processing abrasive powders or high-solids mixes.
Recommended maintenance considerations:
Establish a cleaning routine based on product stickiness and hygiene requirements
Inspect rotor–stator components for wear if processing abrasive or corrosive materials
Verify electrical lifting motion remains smooth and aligned, and keep moving parts clean
Keep critical spares aligned with your production schedule to avoid extended downtime
A reliability-focused approach means fewer performance “drifts” over time and more stable batch quality as the equipment ages.
Different industries demand different build choices. This mixer can be configured to better fit your plant’s materials, hygiene rules, and process constraints.
Common configuration directions include:
Material choices: stainless steel or carbon steel frame with anti-corrosive coatings; rotor–stator components available in premium alloys for harsher media
Lifting travel and capacity: typical 500–2000 mm lifting range depending on model, selected around your vessel heights
Process integration: batch or continuous setup, and compatibility with vacuum systems when needed
Speed strategy: frequency-drive control enabling staged recipes and consistent repeatability across operators
If your products are sensitive to air, shear heating, or cross-contamination, specify those constraints early so the configuration supports your quality targets without adding complexity later.
| Item | Specification |
|---|---|
| Product name | Electrical Lifting movable High Shear Mixer |
| Mixing mechanism | High-shear rotor–stator |
| Maximum rotor–stator speed | Up to 10,000 RPM |
| Speed control | Variable speed, frequency drive, stepless adjustment |
| Lifting system | Electric actuator lifting |
| Typical lifting range | 500 mm to 2000 mm, depending on model |
| Compatible vessel size | 50 L to 5000 L, depending on model and lifting capacity |
| Frame construction | Stainless steel or carbon steel with anti-corrosive coatings |
| Rotor–stator material options | Premium alloys available for abrasive/corrosive environments |
| Safety features | Emergency stop, overload protection, interlocks to prevent operation during lifting motion |
| Typical mixing time | Many products reach homogeneity in 5–15 minutes, recipe-dependent |
| Process compatibility | Batch or continuous; can be integrated with vacuum systems |
B2B buyers don’t only buy a machine—they buy fewer production headaches. We focus on the parts that make day-to-day operations smoother: selection support that matches your product behavior, configurations that suit your vessels and utilities, and a design that prioritizes both mixing results and practical access for cleaning. We understand that “it works in a demo” is not the same as “it works on Monday morning with a new operator.”
What you can expect:
Application-oriented guidance: viscosity, throughput, and quality target driven recommendations
Build choices that reflect real environments: corrosion considerations, abrasion, and hygiene needs
Repeatability focus: variable speed control for recipe-style operation and consistent outcomes
Support that respects your timeline: structured communication for specifications, shipment, and commissioning planning
If your goal is stable texture, consistent appearance, and predictable batch cycles, this mixer is designed to support that goal with less trial-and-error.
Q1: How fast can I expect the mixer to achieve a uniform batch?
Many applications can reach homogeneity in about 5–15 minutes. Actual time depends on batch size, viscosity, powder behavior, and the recipe’s speed profile.
Q2: Can this mixer handle different tank sizes in the same workshop?
Yes. The electrical lifting system is designed to raise and lower the mixing head so one unit can adapt to different vessel heights. Typical lifting range is 500–2000 mm depending on model.
Q3: Is it possible to reduce air entrapment for products that foam or trap bubbles?
Yes. The mixer can be integrated with vacuum chambers to help prevent air entrainment, which is especially useful for paints, foams, and cosmetic textures.
Q4: What batch sizes can it work with?
The mixer is designed for vessels from 50 L up to 5000 L depending on model and lifting capacity. Provide your minimum and maximum batch volumes for proper selection.
Q5: How do I choose the right rotor–stator configuration?
Selection should be based on viscosity, desired particle size or emulsion fineness, and throughput. A brief description of your material and target outcome is usually enough to recommend a suitable configuration.
