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Crafted from high-grade stainless steel (usually 304 or 316L for pharmaceutical/chemical applications), the kettle body and jacket ensure excellent corrosion resistance and compliance with strict hygiene standards. The double-layer jacket structure allows for uniform heat distribution, while the polished internal surface minimizes material adhesion and simplifies cleaning—critical for preventing cross-contamination in sensitive industries. The outer shell is often insulated with heat-resistant materials to reduce energy loss and enhance operator safety.
Equipped with integrated electrical heating elements (such as tubular heaters or cartridge heaters) embedded in the jacket, the kettle provides rapid and stable heat transfer. The heating system is paired with a precision temperature controller (PID or PLC-based) that maintains temperature accuracy within ±1°C, ensuring consistent process results. Unlike gas heating, the electrical system offers instant heat adjustment, lower emissions, and safer operation in explosion-proof environments (optional explosion-proof components available for hazardous zones).
The tilting function, driven by a hydraulic or electric actuator, allows the kettle to tilt up to 90° for complete discharge of materials—ideal for viscous substances, pastes, or granules that might otherwise stick to the bottom. This ergonomic design eliminates manual scraping, reduces labor intensity, and minimizes material waste. The tilting angle is adjustable via a control panel, ensuring safe and controlled operation during discharge.
• Capacity Range: Available in sizes from 50L to 5000L, suitable for small-scale R&D batches or large-scale production lines.
• Mixing Options: Can be integrated with mechanical agitators (anchor, propeller, or high-speed dispersers) for homogeneous blending, ensuring uniform temperature and composition during heating processes.
• Accessories: Fitted with standard ports for sensors, valves, and pipelines, enabling easy integration into automated production systems. Optional features include vacuum jackets for low-temperature processes, sight glasses for visual monitoring, and CIP/SIP (Clean-in-Place/Sterilize-in-Place) systems for pharmaceutical-grade hygiene.
• Overheat Protection: Thermostatic switches and emergency stop buttons prevent temperature 失控 (runaway) and ensure operational safety.
• Pressure Relief Valves: Installed on the jacket to safeguard against excessive pressure during heating.
• Industry Standards: Manufactured in compliance with cGMP, ASME BPE (for biopharmaceuticals), and CE regulations. Material certifications (traceability of stainless steel), surface roughness reports (Ra ≤ 0.8μm for internal surfaces), and hydraulic system tests are provided for quality assurance.
The intuitive control panel displays real-time temperature, heating status, and tilting angle, allowing operators to monitor processes at a glance. Remote control functionality (via PLC or SCADA systems) is available for automated production lines, reducing human error and improving process repeatability. Maintenance is simplified by the detachable agitator, accessible jacket panels, and corrosion-resistant components, minimizing downtime and extending service life.
The electrical heating system, combined with thermal insulation, ensures high energy conversion efficiency (up to 90%), significantly reducing operational costs compared to traditional steam-heated kettles. The precise temperature control also prevents overheating, preserving material properties and optimizing process yields.
Crafted from high-grade stainless steel (usually 304 or 316L for pharmaceutical/chemical applications), the kettle body and jacket ensure excellent corrosion resistance and compliance with strict hygiene standards. The double-layer jacket structure allows for uniform heat distribution, while the polished internal surface minimizes material adhesion and simplifies cleaning—critical for preventing cross-contamination in sensitive industries. The outer shell is often insulated with heat-resistant materials to reduce energy loss and enhance operator safety.
Equipped with integrated electrical heating elements (such as tubular heaters or cartridge heaters) embedded in the jacket, the kettle provides rapid and stable heat transfer. The heating system is paired with a precision temperature controller (PID or PLC-based) that maintains temperature accuracy within ±1°C, ensuring consistent process results. Unlike gas heating, the electrical system offers instant heat adjustment, lower emissions, and safer operation in explosion-proof environments (optional explosion-proof components available for hazardous zones).
The tilting function, driven by a hydraulic or electric actuator, allows the kettle to tilt up to 90° for complete discharge of materials—ideal for viscous substances, pastes, or granules that might otherwise stick to the bottom. This ergonomic design eliminates manual scraping, reduces labor intensity, and minimizes material waste. The tilting angle is adjustable via a control panel, ensuring safe and controlled operation during discharge.
• Capacity Range: Available in sizes from 50L to 5000L, suitable for small-scale R&D batches or large-scale production lines.
• Mixing Options: Can be integrated with mechanical agitators (anchor, propeller, or high-speed dispersers) for homogeneous blending, ensuring uniform temperature and composition during heating processes.
• Accessories: Fitted with standard ports for sensors, valves, and pipelines, enabling easy integration into automated production systems. Optional features include vacuum jackets for low-temperature processes, sight glasses for visual monitoring, and CIP/SIP (Clean-in-Place/Sterilize-in-Place) systems for pharmaceutical-grade hygiene.
• Overheat Protection: Thermostatic switches and emergency stop buttons prevent temperature 失控 (runaway) and ensure operational safety.
• Pressure Relief Valves: Installed on the jacket to safeguard against excessive pressure during heating.
• Industry Standards: Manufactured in compliance with cGMP, ASME BPE (for biopharmaceuticals), and CE regulations. Material certifications (traceability of stainless steel), surface roughness reports (Ra ≤ 0.8μm for internal surfaces), and hydraulic system tests are provided for quality assurance.
The intuitive control panel displays real-time temperature, heating status, and tilting angle, allowing operators to monitor processes at a glance. Remote control functionality (via PLC or SCADA systems) is available for automated production lines, reducing human error and improving process repeatability. Maintenance is simplified by the detachable agitator, accessible jacket panels, and corrosion-resistant components, minimizing downtime and extending service life.
The electrical heating system, combined with thermal insulation, ensures high energy conversion efficiency (up to 90%), significantly reducing operational costs compared to traditional steam-heated kettles. The precise temperature control also prevents overheating, preserving material properties and optimizing process yields.
