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Top Scraping Bottom Emulsifying Mixing Tank Description:
The top scraping bottom emulsifying mixing tank is an efficient mixing and emulsifying equipment that combines scraping and bottom emulsification, primarily used for uniform mixing and emulsification of high-viscosity materials. Below is a detailed explanation of its core features and working principles:
1. Structural Design:
Top Scraping System: Equipped with PTFE (polytetrafluoroethylene) scrapers that rotate along the tank wall, effectively removing adhered materials to prevent residue and ensure uniform mixing.
Bottom Emulsifying System: Features a high-speed homogenizer (e.g., rotor-stator assembly) at the bottom, which applies strong shear force to break down materials into fine particles (200nm–2μm).
2. Working Principle:
Vacuum Environment: Reduces air entrapment by maintaining a vacuum, enhancing emulsification stability—ideal for bubble-sensitive products like creams and ointments.
Multi-Stage Mixing: Combines central stirring and scraping agitation to create a turbulent up-and-down circulation flow, while the homogenizer provides shear and impact forces for efficient emulsification.
3. Applications:
Industries: Cosmetics (creams, lotions), pharmaceuticals (ointments), and food (dairy products).
Advantages: Solves issues like uneven mixing and bubble retention in high-viscosity materials, improving product gloss and stability.
4. Technological Trends:
Smart Control: Future models may integrate sensors for real-time monitoring of vacuum, temperature, and other parameters to optimize production.
Green Design: Focuses on energy efficiency and reduced environmental impact, aligning with sustainable industry trends.
Top Scraping Bottom Emulsifying Mixing Tank Description:
The top scraping bottom emulsifying mixing tank is an efficient mixing and emulsifying equipment that combines scraping and bottom emulsification, primarily used for uniform mixing and emulsification of high-viscosity materials. Below is a detailed explanation of its core features and working principles:
1. Structural Design:
Top Scraping System: Equipped with PTFE (polytetrafluoroethylene) scrapers that rotate along the tank wall, effectively removing adhered materials to prevent residue and ensure uniform mixing.
Bottom Emulsifying System: Features a high-speed homogenizer (e.g., rotor-stator assembly) at the bottom, which applies strong shear force to break down materials into fine particles (200nm–2μm).
2. Working Principle:
Vacuum Environment: Reduces air entrapment by maintaining a vacuum, enhancing emulsification stability—ideal for bubble-sensitive products like creams and ointments.
Multi-Stage Mixing: Combines central stirring and scraping agitation to create a turbulent up-and-down circulation flow, while the homogenizer provides shear and impact forces for efficient emulsification.
3. Applications:
Industries: Cosmetics (creams, lotions), pharmaceuticals (ointments), and food (dairy products).
Advantages: Solves issues like uneven mixing and bubble retention in high-viscosity materials, improving product gloss and stability.
4. Technological Trends:
Smart Control: Future models may integrate sensors for real-time monitoring of vacuum, temperature, and other parameters to optimize production.
Green Design: Focuses on energy efficiency and reduced environmental impact, aligning with sustainable industry trends.
