Views: 621 Author: LENOTANK Publish Time: 2025-09-29 Origin: Site
### Surface Treatment for Fermentation Tanks: Pickling, Passivation, and Blue Spot Inspection
#### **1. Purpose of Passivation**
The passivation process creates a colorless, dense, and passive film on the stainless steel surface after pickling, enhancing its corrosion resistance.
#### **2. Pickling Solution Formula**
- **Nitric Acid (1.42% RH):** 20%
- **Hydrofluoric Acid:** 5%
- **Water:** 75%
**Preparation Steps**:
- Slowly add nitric acid and hydrofluoric acid to water while stirring thoroughly.
#### **3. Pickling Procedure**
1. **Surface Preparation**:
- Protect carbon steel surfaces with acid-resistant paint or paraffin.
- Polish weld scars and scratches on stainless steel until smooth.
- Clean with an alkaline solution (e.g., soapy water) to remove oil and dirt, then rinse thoroughly.
2. **Pickling Process**:
- Use a mop, fine sandpaper, or brush to apply the pickling solution to the surface, keeping it moist.
- Scrub the surface with a stainless steel wire brush until it becomes silvery white, paying extra attention to welds and heat-affected zones.
3. **Rinsing and Drying**:
- Rinse with clean water.
- Scrub with soapy water, rinse again, and dry using compressed air or air-drying.
#### **4. Passivation Solution Formula**
- **Nitric Acid (1.42 wt%)**: 5%
- **Potassium Dichromate:** 2%
- **Water:** 93%
**Preparation Steps**:
- Slowly add nitric acid and potassium dichromate to water while stirring. **Warning**: Never add water to nitric acid to avoid hazards.
#### **5. Passivation Procedure**
- Apply the passivation solution using a mop, gauze, or wool.
- Keep the surface moist for 2–3 hours, ensuring even coverage.
#### **6. Blue Spot Inspection for Passivation Quality**
- **Test Recipe**:
- Potassium Ferrocyanide: 10 g
- Nitric Acid: 30 g
- Distilled Water: 960 g
- **Inspection Method**:
- Apply the test solution to the cleaned, passivated surface.
- After 30 seconds, check for blue spots.
- **Acceptance Criteria**: No blue spots should appear, with a maximum allowance of 5 blue spots per square meter. Inspect suspicious areas closely.
By following these steps, the fermentation tank surface can achieve optimal corrosion resistance and quality.