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Brief description of the production process and production conditions of lycopene

Views: 556     Author: LENOTANK     Publish Time: 2025-09-29      Origin: Site

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The lycopene production process involves several key steps and specific conditions to ensure high-quality output. Here's a concise overview:

### **Process Flow:**

1. **Raw Material Pretreatment**

2. **Saponification with Reagent 1**

3. **Addition of Reagents 2 and 3**

4. **Flash Concentration to Obtain Crystals**

5. **Vacuum Concentration to Obtain Oleoresin**

6. **Homogenization (Under Nitrogen Atmosphere)**

7. **Light-Proof Packaging**

8. **Finished Product Storage**

### **Production Process:**

1. **Preparation**:

- Wash and prepare tomatoes, removing stems and draining.

- Weigh, crush, and place in a double-layer kettle.

2. **Saponification and Reaction**:

- Add Solution 1, stir with an electric motor, and steam-saponify.

- Cool naturally, then add Solutions 2 and 3 sequentially.

3. **Extraction and Concentration**:

- Release the extract, filter, and flash concentrate to crystallize lycopene.

- Vacuum concentrate the remaining extract to obtain lycopene oleoresin.

4. **Homogenization and Packaging**:

- Homogenize under a nitrogen atmosphere.

- Package in light-proof containers and store at 4°C for testing before shipment.

### **Production Conditions:**

- **Equipment Required**:

Large-scale crushers, double-layer kettles, reactors, nitrogen tanks, electric mixers, flash evaporators, crystallizers, vacuum concentration units, and packaging equipment.

This structured approach ensures efficient production while maintaining product quality and stability.

Each tank is crafted from premium-grade stainless steel, ensuring exceptional corrosion resistance, hygiene, and longevity.
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