Views: 556 Author: LENOTANK Publish Time: 2025-09-29 Origin: Site
The lycopene production process involves several key steps and specific conditions to ensure high-quality output. Here's a concise overview:
### **Process Flow:**
1. **Raw Material Pretreatment**
2. **Saponification with Reagent 1**
3. **Addition of Reagents 2 and 3**
4. **Flash Concentration to Obtain Crystals**
5. **Vacuum Concentration to Obtain Oleoresin**
6. **Homogenization (Under Nitrogen Atmosphere)**
7. **Light-Proof Packaging**
8. **Finished Product Storage**
### **Production Process:**
1. **Preparation**:
- Wash and prepare tomatoes, removing stems and draining.
- Weigh, crush, and place in a double-layer kettle.
2. **Saponification and Reaction**:
- Add Solution 1, stir with an electric motor, and steam-saponify.
- Cool naturally, then add Solutions 2 and 3 sequentially.
3. **Extraction and Concentration**:
- Release the extract, filter, and flash concentrate to crystallize lycopene.
- Vacuum concentrate the remaining extract to obtain lycopene oleoresin.
4. **Homogenization and Packaging**:
- Homogenize under a nitrogen atmosphere.
- Package in light-proof containers and store at 4°C for testing before shipment.
### **Production Conditions:**
- **Equipment Required**:
Large-scale crushers, double-layer kettles, reactors, nitrogen tanks, electric mixers, flash evaporators, crystallizers, vacuum concentration units, and packaging equipment.
This structured approach ensures efficient production while maintaining product quality and stability.