Application fields and structural performance of flat cover reactor

Flat-top reactors are versatile and widely used in industries such as food, pharmaceuticals, chemicals, and more. They are particularly suitable for small-scale and pilot-scale applications, especially in facilities without steam-based heat sources. Key features include:

1. **Capacity**: Available in various sizes, ranging from 50L to 5000L.

2. **Heating Method**: Utilizes electric heating rods within the jacket, ensuring uniform heating with thermal oil or water as the medium.

3. **Temperature Control**: Equipped with thermocouples for precise temperature monitoring and control, maintaining a differential of ±1°C.

4. **Tank Design**: Mirror-polished inner surfaces (Ra ≤ 0.4 μm) for cleanliness and a 5° tilt at the bottom for complete discharge without stagnation.

5. **Insulation**: Filled with materials like pearl cotton or polyurethane for effective thermal insulation.

6. **Agitation**: Top-centered agitation with adjustable speeds (15-120 r/min) and various impeller types to suit process requirements.

7. **Materials**: Constructed with high-quality stainless steel (SUS304 or SUS316L) for durability and corrosion resistance.

8. **Surface Finish**: Options include mirror polish, matte finish, or frosted matte finish for aesthetic and functional purposes.

These reactors are designed for efficiency, ease of cleaning, and compliance with process requirements, making them ideal for research and production needs.